Alloy Cast Iron Cutting Tools

Alloy Cast Iron Cutting Tools
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Alloy cast iron has a tensile strength of >21on/mm2 and a hardness value of HB187~241, proving its high hardness and excellent abrasion resistance. Because of those two features, it is often used to produce brake disc, brake drum and other industrial parts. Taking into consideration the cutting requirements of this material, the PCBN content in the cutting inserts needs to be high, with a medium to high grain size. REALY's cutting inserts feature a 93-95% PCBN content and medium to high grain size, thus meeting requirements for cutting alloy cast iron.

According to customer requirements, we have produced the following PCBN inserts for cutting cast iron:
RNMN/RNGN PCBN Inserts
(Round PCBN Inserts BNS-51 Series Cutting Tool)
RNMN/RNGN PCBN inserts
TYPE NEGATIVE LAND PCBN Content PCBN Grain Size Cutting Edge Length Recommended Application
T01 T02 T03 T04 T05 T06 T08 T10
RNM(G)N0903 93%-95% 20μm custom made cast alloy cast iron
RNM(G)N0904
RNM(G)N1204
RNM(G)N1207
RNM(G)N1504
RNM(G)N1507
RNM(G)N1904
RNM(G)N1907
RNM(G)N2008
RNM(G)N2010
RCMN/RCGN-V PCBN Inserts
(V Shaped PCBN Inserts BNS-51 Series Cutting Tool)
Parameters of RCMN/RCGN-V PCBN inserts
TYPE NEGATIVE LAND PCBN Content PCBN Grain Size Cutting Edge Length Recommended Application
T01 T02 T03 T04 T05 T06 T08 T10
RCM(G)N0607-V 93%-95% 20μm custom made cast alloy cast iron
RCM(G)N0907-V
RCM(G)N1207-V
RCM(G)N1507-V
RCM(G)N1910-V
RCM(G)N2012-V
RCMN/RCGN-Z PCBN Inserts
(Conical PCBN Inserts BNS-51 Series Cutting Tool)
Parameters of RCMN/RCGN-Z PCBN inserts
TYPE NEGATIVE LAND PCBN Content PCBN Grain Size Cutting Edge Length Recommended Application
T01 T02 T03 T04 T05 T06 T08 T10
RCM(G)N0607-Z 93%-95% 20μm custom made cast alloy cast iron
RCM(G)N0907-Z
RCM(G)N1207-Z
RCM(G)N1507-Z
RCM(G)N1910-Z
RCM(G)N2012-Z
DNMA/DNGA PCBN Tipped Inserts
(55° Diamond Inserts BNW-51 Series CNC Lathe Cutting Tool)
Parameters of DNMA/DNGA PCBN Tipped Inserts
TYPE Corner radius PCBN Content PCBN Grain Size Cutting Edge Length Recommended Application
02 04 06 08 10 12 16 20
DNM(G)A1104 93%-95% 20µm custom made cast alloy cast iron
DNM(G)A1504
VNMA/VNGA PCBN Tipped Inserts
(35° Diamond Inserts BNW-51 Series CNC Cutting Tool)
Parameters of VNMA/VNGA PCBN Tipped Inserts
TYPE Corner radius PCBN Content PCBN Grain Size Cutting Edge Length Recommended Application
02 04 06 08 10 12 16 20
VNM(G)A1604 93%-95% 20µm custom made cast alloy cast iron
SNMA/SNGA PCBN Tipped Inserts
(Square Inserts BNW-51 Series CNC Lathe Cutting Tool)
Parameters of SNMA/SNGA PCBN Tipped Inserts
TYPE Corner radius PCBN Content PCBN Grain Size Cutting Edge Length Recommended Application
02 04 06 08 10 12 16 20
SNM(G)A1204 93%-95% 20µm custom made cast alloy cast iron

Please contact us with any special requirements you have for alloy cast iron cutting. Backed by years of experience, we will offer the right PCBN insert for your needs.

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