Alloy Cast Iron Cutting Tools
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Alloy cast iron has a tensile strength of >21on/mm2 and a hardness value of HB187~241, proving its high hardness and excellent abrasion resistance. Because of those two features, it is often used to produce brake disc, brake drum and other industrial parts. Taking into consideration the cutting requirements of this material, the PCBN content in the cutting inserts needs to be high, with a medium to high grain size. REALY's cutting inserts feature a 93-95% PCBN content and medium to high grain size, thus meeting requirements for cutting alloy cast iron.
According to customer requirements, we have produced the following PCBN inserts for cutting cast iron:RNMN/RNGN PCBN Inserts
(Round PCBN Inserts BNS-51 Series Cutting Tool)
RNMN/RNGN PCBN inserts(Round PCBN Inserts BNS-51 Series Cutting Tool)
TYPE | NEGATIVE LAND | PCBN Content | PCBN Grain Size | Cutting Edge Length | Recommended Application | |||||||
T01 | T02 | T03 | T04 | T05 | T06 | T08 | T10 | |||||
RNM(G)N0903 | √ | √ | √ | √ | 93%-95% | 20μm | custom made | cast alloy cast iron | ||||
RNM(G)N0904 | √ | √ | √ | √ | ||||||||
RNM(G)N1204 | √ | √ | √ | √ | √ | |||||||
RNM(G)N1207 | √ | √ | √ | √ | √ | |||||||
RNM(G)N1504 | √ | √ | √ | √ | √ | |||||||
RNM(G)N1507 | √ | √ | √ | √ | √ | √ | ||||||
RNM(G)N1904 | √ | √ | √ | √ | √ | √ | ||||||
RNM(G)N1907 | √ | √ | √ | √ | √ | √ | ||||||
RNM(G)N2008 | √ | √ | √ | √ | √ | √ | √ | |||||
RNM(G)N2010 | √ | √ | √ | √ | √ | √ | √ |
RCMN/RCGN-V PCBN Inserts
(V Shaped PCBN Inserts BNS-51 Series Cutting Tool)
Parameters of RCMN/RCGN-V PCBN inserts(V Shaped PCBN Inserts BNS-51 Series Cutting Tool)
TYPE | NEGATIVE LAND | PCBN Content | PCBN Grain Size | Cutting Edge Length | Recommended Application | |||||||
T01 | T02 | T03 | T04 | T05 | T06 | T08 | T10 | |||||
RCM(G)N0607-V | √ | √ | √ | √ | √ | 93%-95% | 20μm | custom made | cast alloy cast iron | |||
RCM(G)N0907-V | √ | √ | √ | √ | √ | √ | ||||||
RCM(G)N1207-V | √ | √ | √ | √ | √ | √ | ||||||
RCM(G)N1507-V | √ | √ | √ | √ | √ | |||||||
RCM(G)N1910-V | √ | √ | √ | √ | √ | |||||||
RCM(G)N2012-V | √ | √ | √ | √ | √ |
RCMN/RCGN-Z PCBN Inserts
(Conical PCBN Inserts BNS-51 Series Cutting Tool)
Parameters of RCMN/RCGN-Z PCBN inserts(Conical PCBN Inserts BNS-51 Series Cutting Tool)
TYPE | NEGATIVE LAND | PCBN Content | PCBN Grain Size | Cutting Edge Length | Recommended Application | |||||||
T01 | T02 | T03 | T04 | T05 | T06 | T08 | T10 | |||||
RCM(G)N0607-Z | √ | √ | √ | √ | √ | 93%-95% | 20μm | custom made | cast alloy cast iron | |||
RCM(G)N0907-Z | √ | √ | √ | √ | √ | √ | ||||||
RCM(G)N1207-Z | √ | √ | √ | √ | √ | √ | ||||||
RCM(G)N1507-Z | √ | √ | √ | √ | √ | |||||||
RCM(G)N1910-Z | √ | √ | √ | √ | √ | |||||||
RCM(G)N2012-Z | √ | √ | √ | √ | √ |
DNMA/DNGA PCBN Tipped Inserts
(55° Diamond Inserts BNW-51 Series CNC Lathe Cutting Tool)
Parameters of DNMA/DNGA PCBN Tipped Inserts(55° Diamond Inserts BNW-51 Series CNC Lathe Cutting Tool)
TYPE | Corner radius | PCBN Content | PCBN Grain Size | Cutting Edge Length | Recommended Application | |||||||
02 | 04 | 06 | 08 | 10 | 12 | 16 | 20 | |||||
DNM(G)A1104 | √ | √ | √ | √ | √ | √ | 93%-95% | 20µm | custom made | cast alloy cast iron | ||
DNM(G)A1504 | √ | √ | √ | √ | √ | √ | √ | √ |
VNMA/VNGA PCBN Tipped Inserts
(35° Diamond Inserts BNW-51 Series CNC Cutting Tool)
Parameters of VNMA/VNGA PCBN Tipped Inserts(35° Diamond Inserts BNW-51 Series CNC Cutting Tool)
TYPE | Corner radius | PCBN Content | PCBN Grain Size | Cutting Edge Length | Recommended Application | |||||||
02 | 04 | 06 | 08 | 10 | 12 | 16 | 20 | |||||
VNM(G)A1604 | √ | √ | √ | √ | √ | √ | 93%-95% | 20µm | custom made | cast alloy cast iron |
SNMA/SNGA PCBN Tipped Inserts
(Square Inserts BNW-51 Series CNC Lathe Cutting Tool)
Parameters of SNMA/SNGA PCBN Tipped Inserts(Square Inserts BNW-51 Series CNC Lathe Cutting Tool)
TYPE | Corner radius | PCBN Content | PCBN Grain Size | Cutting Edge Length | Recommended Application | |||||||
02 | 04 | 06 | 08 | 10 | 12 | 16 | 20 | |||||
SNM(G)A1204 | √ | √ | √ | √ | √ | √ | 93%-95% | 20µm | custom made | cast alloy cast iron |
Please contact us with any special requirements you have for alloy cast iron cutting. Backed by years of experience, we will offer the right PCBN insert for your needs.
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