Cost Control
1. Mould Design
I. By pursueing 3D parallel mould design, OKAY shortens the large mould design cycle by 1/3.
II. CAE technologies are used to optimize the mould products. Through mould injection process simulation, we can output product optimization report before mould design.
III. Our experienced mould engineer team is able to design moulds in optimal structures.
Case: Employing CAD technology for lowering cost
Action: Designing mould in an innovative structure
Result: Calculating in case that using 1 set of mould is able to produce 1 million pieces of plastic injection moulding products per year, our company will help customers save mould manufacturing cost of about 40000 CNY per year and plastic injection moulding product production cost of about 1500000 CNY.
| Mould | Mould size | Injection moulding equipment | Cost saved | Plastic injection moulding product production cost saved | Mould weight |
| Original design | 1000t | 120000 CNY/set | 1.45 CNY/piece | 11t | |
| OKAY design | | 650t | 8t |
2. Mould Manufacturing
High-precision and highly automatic mould manufacturing equipment is used to guarantee machining accuracy and shorten manufacturing cycle, so as to lower production cost.
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CNC
Brand: YCM
Machining accuracy: ＜0.002mm
Maximum processing size: 1000×600×550
Advantage: Applying EROWA standard workholding system -
EDM
Brand: Tai-I
Machining accuracy: ＜0.004mm
Advantages: Applying EROWA standard workholding system; automatic processing -
WEDM
Brand: Sodick
Minimum wire diameter: Φ0.1mm
Machining accuracy: ＜0.001mm
Maximum processing size: 400×300×300 -
Injection Moulding Machine
Brand: SUMITOMO, TAIWAN HAITIAN
Advantages: Fully mechanical arm operation; Employing EROWA standard workholding system; Equipment utilization is increased by 42%; Processing time is shortened by 55%; Discharging time is shortened by 29%. The production cost is lowered by 42%.
3. Mould Production Management
I. We conduct our mould production strictly in accordance with the requirements of ISO9001 quality management system.
II. Our company has introduced the visual TV management system to make accurate plans for every production steps from project input, mould design, mould processing, mould assembly to mould trial. During the mould manufacturing process, this advanced management system can achieve omnibearing tracking management in real time to guarantee on-time delivery.
III. By the end of 2014, we will introduce ERP system to further increase our mould manufacturing efficiency and reducing production cost.
