Aluminum Billet Sawing
Process description:
The aluminum billets that the aluminum profiles manufacturers bought from the suppliers are often in long sizes, which are not always suitable for furnace preheating, so saw cutting is a necessary step before preheating of the aluminum materials.
Automatic billet saw is mainly used in casting workshop for sawing of aluminum logs, both long and short aluminum rods can be cut independently or at the same time. This billet sawing machine is characterized by implementing fully automatic process including feeding, length measuring, aluminum scrap collecting, aluminum chips recycling, short billets stacking & strapping, long billets strapping, weighing functions. Furthermore, the automatic billet saw can be used in extrusion process for fast heating of short billets, featuring high safety, easy operation, time saving, and fully automated running.
Video
Technical parameters:
| No. | Model | Aluminum rod size can be cut | Cutting time | Cooling method | Saw blade type | Sawing feed | Aluminum clip collection type | Fixed length | Code method | Sawing power |
| 1 | Single rod saw | Φ90-Φ600 | By single | Quasi-dry | Alloy saw blade | 1-50mm/s | Automatic | Automatic | Automatic | 15-90kw |
| 2 | Multiple saw | Φ90-Φ178 | By multiple | Quasi-dry | Alloy saw blade | 1-50mm/s | Automatic | Automatic | Automatic | 22-45kw |
Features
- The aluminum billet saw machine uses a roller conveyor, which is available in automatic conveying of aluminum billets;
- It is designed with the aluminum chips collecting machine, available for automatic aluminum chips collection, effectively avoiding waste of aluminum materials.
- The aluminum sawing machine features automatic aluminum billets saw cutting, achieving high saw cutting efficiency.
- Manipulator is available in automatic aluminum billets collection, improving the collecting efficiency of the aluminum billets.
Construction
- Billet sawing machine
The billet sawing machine is designed for aluminum billets saw cutting, which is available in automatic operation based on the predefined values. - Manipulator
The self-developed collecting manipulator here at our company is able to collect and stack the cut aluminum billets. - Aluminum chips recovery unit
Each aluminum sawing machine is equipped with an aluminum chips recovery unit, avoiding materials waste. - Roller conveyor
The aluminum billets, after being put on the roller conveyor, will be conveyed to the saw cutting machine later for cutting.
As the aluminum extrusion equipment used by customers features different production capacity, the diameters of the aluminum billets also vary. The saw blades used for sawing must be consistent with aluminum billets with proper thickness, and if used inappropriately, there will be quick consumption of the saw blades. We are able to customize various automatic aluminum billets sawing machines based on the aluminum extrusion solutions with different production capacity.
600-1450T Aluminum extrusion machine
Aluminum sawing solutions here at our company is available in aluminum billets sawing with the diameters ranging from 90-254mm.
1650-2000T aluminum extrusion machine
The automatic aluminum saws produced by our company can achieve 90-254mm diameters of the aluminum billets sawing.
2500-3600T aluminum extrusion machine
The automatic aluminum saws here at our company are able to cut the aluminum billets in 305-600mm diameters.
4000-6000T aluminum extrusion machine
The automatic aluminum extrusion sawing machines designed by our company are available in 305-600mm-diameter aluminum billets.
