Gypsum Block Plant
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Gypsum block features fireproof, soundproof, heat insulation, lightweight, shockproof, etc., is widely applied in architectural industry. We offer complete gypsum block plant solutions, production power 48,000 m2/year-96,000 m2/year. Services we offer:
- Plant turnkey project;
- Installation and testing;
- Device update and upgrade;
- Personnel training.
Features
We’ve developed semidry method gypsum block production line based on tradition methods to achieve better efficient. During the process, semidry gypsum injected into the cavity in a low water-powder ratio powder status, which shortens production time and saves cost. Our semidry gypsum block plant costs only 1/3 to 1/5 of the cost of aerated concrete block equipment to build in general. Our semidry gypsum block plant also features:
- Water-powder ratio 0.28-0.3 when getting formed using semidry method (0.8-0.9 using pouring method), able to be delivered to construction site 1 day after being formed.
- Automatic forming, conveying and packaging, personnel-saving.
- Hydration will be finished two hours after being formed, the strength, hardness and free water content of the gypsum blocks will be qualified for packaging and palletizing.
- Finished blocks can be nailed directly, which provides a feel of wooden texture. Blocks can be produced in standard density, or above 1200kg/m3 high density, which is qualified for sound insulation (45dB) and high strength (28-30MPa) requirements..
Components
- Water supply system
- Power supply system (including PLC automatic control system)
- Hydraulic system
- Steam pump system
- Automatic feeding system
- Automatic graded storage and metering system
- Water, SK additives, gypsum powder, etc. Mixing systems
- Balanced distribution system
- Cavity mold forming system (including upper and lower trays, molding cavity, guide column, upper and lower hydraulic system, etc.)
- Block moving system
- Block conveying system
- Block stacking system
- Block packaging system
Gypsum Block Forming Devices
| Block Size (mm) | Scale | Mold Cavity Number | Output Per Day (8 Hours) | Output Per Year (300 Days) |
| 100*666*250 | Small | 12 | 160㎡ | 48,000㎡ |
| Large | 24 | 320㎡ | 96,000㎡ | |
| 120*666*250 | Small | 10 | 133㎡ | 40,000㎡ |
| Large | 20 | 266㎡ | 80,000㎡ | |
| 150*333*250 | Small | 18 | 120㎡ | 36,000㎡ |
| Large | 36 | 240㎡ | 72,000㎡ | |
| 150*333*250 | Small | 14 | 93㎡ | 28,000㎡ |
| Large | 28 | 186㎡ | 56,000㎡ |
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