Block Production Line (Simple)
Block Making Production Line Flow Chart
1. Cement Silo
2. Batching Machine
3. Screw Conveyer
4. Cement Scale
5. Mixer
6. Belt Conveyer
7. Block Making Machine
8. Pallet Feeder
9. Green Block Conveyer
10. PLC Controller
11. Hydraulic Power Unit
12. Stacker
13. Wheel Loader
14. Forklift
Description of the Simple Block Making Production Line
-- This Simple Block Making Production Line adopts automatic production process from batching, mixing to forming blocks;
-- The blocks are stacked through simple stacker by manual operation;
-- And the blocks are dried by natural preservation.
Features of the Simple Block Making Production Line
1. Low cost;
2. Best choice for small–medium size enterprises and individuals.
| Type | Volume of Weigh Hopper (m3) | Volume of Unloading Hopper (m3) | Productivity (m3/h) | Maximum Magnitude | Batching Category of Aggregate | Height of Loading Material (mm) | Batching & Discharging mode | Power (kw) | Frame Dimension (mm) | Net Weight (T) |
| PL800 | 2m*2 | 0.8 | 48 | 1.5T | 2 | 2300 | Horizontal | 6.6 | 5470*1820*2700 | 2 |
| PL1200 | 4m*3 | 1.2 | 72 | 2T | 3 | 2500 | 10.6 | 8531*2000*2900 | 3.5 | |
| PL1600-3 | 7m*3 | 1.6 | 96 | 3T | 3 | 2900 | 13 | 11650*2300*3450 | 5 | |
| PL1600-4 | 7m*4 | 1.6 | 96 | 4T | 4 | 2900 | 16 | 15200*2300*3450 | 7 |
| Type | LJB350 | JS500 | JS750 | JS1000 |
| Charging Volume (L) | 560 | 800 | 1200 | 1500 |
| Discharging Volume (L) | 350 | 500 | 750 | 1000 |
| Productivity (m³/h) | ≥17.5 | ≥25 | ≥37.5 | ≥50 |
| Max. Grain Size of Aggregate (mm) | 60 | 60 | 60 | 60 |
| Speed of Mixing Blade (r/min) | 35 | 35 | 32.6 | 32.6 |
| Mixing Blade (pcs) | 3 | 14 | 14 | 16 |
| Model of Mixing Motor | Y112m-4 | Y180m-4 | Y200L-4 | XWDY9-17-185-6P |
| Power of Mixing Motor (KW) | 5.5 | 18.5 | 30 | 18.5x2 |
| Model of Winch | JS350 | JS500 | JS750 | JS1000 |
| Power of Winch (KW) | 4.5 | 5.5 | 7.5 | 11 |
| Height of Unloading Material (mm) | 1200 | 1500 | 1600 | 2080 |
| Model of Water Pump Motor | 252B21-0.37 | 252B27-0.75 | 65JDB-30 | KQW65-100 |
| Power of Water Pump Motor | 370w | 750w | 1.1KW | 1.5KW |
| Frame Dimension in Working Condition (mm) | 3618×1222×3453 | 4461×3050×5225 | 4950×3636×6530 | 7922×3510×6064 |
| Transporting Frame Dimension (mm) | 1721×1222×2450 | 3050×2300×2500 | 4150×3636×2500 | 4200×3110×2780 |
| Net Weight (T) | 2 | 4 | 6.8 | 9 |
- Double Hoppers
- Single Hopper
| Type | QFT10-15 | |
| Exciting Force (kN) | 100 | |
| Vibration Frequency (Hz) | 0-60 | |
| Power (kW) | 57.88 | |
| Molding Method | Automatic charging, vibrating and pressing | |
| Control Mode | Full automatic PLC control | |
| Molding Cycle (s) | 15-20 | |
| Frame Dimension (mm) | 8700×2500×3020 | |
| Net Weight of Host Machine (t) | 12.2 | |
| Bamboo Pallet | 1220×900×25 | |
| Annual Output based on double shift of 300 days | Block (m3) | 140,000 |
| Paving stone (m2) | 691,000 | |
- Bamboo pallet
- Wooden pallet
Used to carry the block out of main machine by conveyor. Customers can also choose the PVC pallet or steel pallet.
Note: Bamboo pallet cannot be used for the steam curing system.
- 2)Wood rack Used to carry the block with pallet in the storage yard.
- 3) Wheel loader Used to carry the raw material from storage yard to batching system.
Used to carry the finished block to the storage yard for curing.
We welcome you to contact us to get further detailed information!
PL1600 Batching System
Description
The PL series concrete batching system enables an automatic and precise batching of sand, stone, and some other aggregates according to a certain ratio which is preset, and transports the mixtures to the mixer. It mainly comprises materials silo, weighing system, feeding system, electrical control system, etc.
Construction
The concrete batching equipment is engineered from high quality and strength steels including Q235, Q345 and 45# steel, among others. Some materials come with hardening, tempering and carburizing treatments which will improve the service life of the concrete machinery.
Features
1. After every production, the concrete dosing system will make dosing report and provide date, time, serial number and real consumption of each kind of material.
2. Batching accuracy will be controlled within 5%.
| Type | Volume of Weigh Hopper (m³) | Volume of Unloading Hopper (m³) | Productivity (m³/h) | Maximum Magnitude | Batching Category of Aggregate | Height of Loading Material (mm) | Batching & Discharging mode | Power ( kw ) | Frame Dimension (mm) | Net Weight (T) |
| 2m ×2 | 0.8 | 48 | 1.5T | 2 | 2300 | Horizontal | 6.6 | 5470× | 2 | |
| 1820×2700 | ||||||||||
| 4m ×3 | 1.2 | 72 | 2T | 3 | 2500 | 10.6 | 8531× | 3.5 | ||
| 2000×2900 | ||||||||||
| 7m ×3 | 1.6 | 96 | 3T | 3 | 2900 | 13 | 11650× | 5 | ||
| 2300×3450 | ||||||||||
| 7m ×4 | 1.6 | 96 | 4T | 4 | 2900 | 16 | 15200× | 7 | ||
| 2300×3450 |
Descriptions of the Concrete Mixing System
The concrete mixer machine is comprised of mixing system, elevating system, water supply system and electrical control system. Equipped in our simple concrete block production line, it is used to mix the batched materials and produce required concrete for block making process.
Construction
The concrete mixing equipment is constructed from high quality steels including Q235, 40Cr, 45#, cast steel, etc. Some of them come with hardening, tempering, carburizing, chrome plating and other treatments which can dramatically improve the equipment lifespan.
Main Features of the Concrete Mixing System
1. Due to flow valve control, water supply is accurate. Thereby, moisture in the blocks can be precisely ensured and product strength deviation reduced.
2. As a forced action mixer, it can mix the materials quickly and effectively, thus improving productivity.
| Type | ||||
| Charging Volume (L) | 560 | 800 | 1200 | 1500 |
| Discharging Volume (L) | 350 | 500 | 750 | 1000 |
| Productivity (m³/h) | ≥17.5 | ≥25 | ≥37.5 | ≥50 |
| Max. Grain Size of Aggregate (mm) | 60 | 60 | 60 | 60 |
| Speed of Mixing Blade (r/min) | 35 | 35 | 32.6 | 32.6 |
| Mixing Blade (PCS) | 3 | 14 | 14 | 16 |
| Model of Mixing Motor | Y112m-4 | Y180m-4 | Y200L-4 | XWDY9-17-185-6P |
| Power of Mixing Motor (KW) | 5.5 | 18.5 | 30 | 18.5x2 |
| Model of Winch | JS350 | JS500 | JS750 | JS1000 |
| Power of Winch (KW) | 4.5 | 5.5 | 7.5 | 11 |
| Height of Unloading Material (mm) | 1200 | 1500 | 1600 | 2080 |
| Model of Water Pump Motor | 252B21-0.37 | 252B27-0.75 | 65JDB-30 | KQW65-100 |
| Power of Water Pump Motor | 370w | 750w | 1.1KW | 1.5KW |
| Frame Dimension in Working Condition (mm) | 3618×1222×3453 | 4461×3050×5225 | 4950×3636×6530 | 7922×3510×6064 |
| Transporting Frame Dimension (mm) | 1721×1222×2450 | 3050×2300×2500 | 4150×3636×2500 | 4200×3110×2780 |
| Net Weight (T) | 2 | 4 | 6.8 | 9 |
Descriptions
1. The automatic block making machine of QFT10-15 model is great for making interlock blocks in all specifications based on customers' requirements.
2. Whole block making process is controlled by PLC system, ensuring high precision and ease of operation.
3. Multi language options, set through a man-machine interface, enable the interlock brick making machine be used in various countries.
4. Easy communication between operator and the construction machine can allows for program management.
5. At Sanlian, as an expert building machinery supplier, we offer a wide models of block making machine to match your every need.
Configurations
The concrete block making machine mainly consists of material feeding and distributing system, vibrating system, pressing system, hydraulic system and electrical control system.
Main Features of the Block Making Machine
1. Superior Concrete Distributing Unit
New standards for block making have higher requirements for the compressive strength of concrete products (≥10Mpa). So, it is difficult for traditional distribution method to feed materials into the moulds. Our QFT series block making machine is specially equipped with arch breaking device to effectively avoid materials caking and ensure uniform feeding. As a result, strength error of each pallet of blocks is controlled with ±2%.
2. Creative Vibration and Noise Reduction Design
The concrete product solution features centralized electrical control system. Frequency converter or proportional valve is used to adjust the vibration frequency so as to reach the optimal vibration effect and reduce noise.
3. Vibration of Pressing Table and Moulding Box
Since the molding box is specially designed for a suspension type connection, the vibration force from the vibrating press can be effectively transferred to the box, thus ensuring fast vibrating and uniform distributing. When molding, high speed pressing vibration can immediately liquefy the concrete and exhaust air in it, so that high density and high strength can be reached.
4. Effective Vibration Control
Controlled by frequency converter or proportional valve, vibration system of the block making machine realizes low frequency feeding, high frequency molding, and directional vibrating and frequency converting. Residual vibration can be effectively removed when de-molding and braking.
5. Multi Function
The concrete block machine can produce a variety of blocks only by changing of moulds. For example, it can be used to produce all kinds of bearing, non-bearing, decorative, standard and non standard wall brocks as well as various types of pavers.
6. Eco-Friendly and Energy Saving System
The block making machine is able to use some waste materials as raw materials to produce blocks. So, it is quite energy efficient and environmental friendly.
| Type | ||
| Exciting Force (KN) | 100 | |
| Vibration Frequency (HZ) | 0-60 | |
| Power(KW) | 57.88 | |
| Molding Method | Automatic charging, vibrating and pressing | |
| Control Mode | Full automatic PLC control | |
| Molding Cycle(S) | 15-20 | |
| Frame Dimension(mm) | 8700×2500×3020 | |
| Net Weight of Host Machine(T) | 12.2 | |
| Bamboo Pallet | 1220×900×25 | |
| Annual Output based on double shift of 300 days | block(m³) | 140,000 |
| paving stone (m2) | 691,000 | |
The concrete brick stacker features PLC control. The speed of elevating, lowering, going forward and going backward can be adjusted through the regulator potentiometer on the electrical control panel.
To meet customers' requirements on workshop layouts, Sanlian develops stationary single or double pallet block stackers, mobile single pallet stackers and three pallet stackers.
Main Technical Parameters| Effective transport layers | 5 Layer |
| Specification | 39 0 ×190×190 |
| Power | 2.2kw |
| Maximum load | 0.5T |
| Net weight | 2T |
| Frame dimension (mm) | 2600×2040×2180 |
Bamboo pallets or wooden pallets are used to carry formed blocks out of the block making machine by conveyor. PVC Pallets and Steel pallets are steel available.
Note: Bamboo pallet can not be used for steam curing system.
The wood rack is use to carry the blocks on pallet in the storage yard.
Wheel loader is used to carry raw materials from storage yard to the batching system. It boasts large handling capacity and improves production efficiency.
Forklift handles the finished blocks to storage yard for curing.
