Large Rotary Table Two-Component Injection Molding Machine

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HB-R Series

Description
Applications
Key Components
Features
FAQs

350-3500ton injection molding machine for two-colored large-sized plastic parts

This innovative large rotary table two-component injection molding machine is designed specifically for producing extensive plastic parts. By incorporating a horizontal rotary table, it effectively mitigates the issues of traditional inertia and gravity impacts during molding. The system supports dual mold stacking for simultaneous output, employing quad-face mold configurations and external cooling structures to boost production capacity. With clamping forces ranging from 350 to 3500 tons, this injection molding equipment is engineered to enhance output while maintaining precise control over large-scale production processes.

Injection Unit

Injection stroke: 280mm-540mm
Injection capacity: 583g-4668g
Injection pressure: 2008kgf/cm²-2497kgf/cm²
Injection rate: 196g/s-994g/s

Clamping Unit

Clamping force: 350tonf-3500tonf
Clamping stroke: 1600mm-4950mm

Electrics

Pump motor power: 30.7kW-135kW
Electric heating power: 19.86kW-40.92kW
Drive system: hydraulic/hybrid

Applications

The two-color injection molding machine is suitable for the production of car sunroof shade, lamp housing, plastic housing and panel for home appliance, etc.

Samples of Plastic Injection Molded Parts

Two-Color Tail Light
Tri-Color Tail Light
Plastic Pallet

Injection molding of car light

Trial injection molding of TV bezel

Key Components

Dual opposing injection unit

These units ensure stable and precise injection, offering customizable specifications to suit varying production needs.

Synchronized pressure cylinders

Provide symmetrical and steady clamping force, with a high-pressure lock mold system that simplifies force settings and enhances the molding machine’s longevity.

High-efficiency servo system from FCS

This power-saving feature cuts energy consumption by over 40%, underscoring the injection molding system's commitment to environmental sustainability.

Advanced control system

Integrates Statistical Process Control (SPC) and remote monitoring to optimize production and management efficiency while incorporating mold protection features to extend the molds life.

Features

Its dual-colored injection capabilities could applicable for both single and double component products to increase machine capabilities.
A horizontal rotary platen decreases issues coming from gravity and inertia.
Its swivel unit provides quick positioning and is equipped with numerous safety features.
High loading capacity and self-supporting swivel unit to hold a maximum mold weight of up to 30 tons. Suitable for two-colored, large products like automotive exterior components.
A special process integration, such as a special four-sided mold, can form a stack mold.

Does the HB-R series large rotary table two-component injection molding machine support multi-color injection?

Built on a two-platen machine architecture, it incorporates a rotating platen to meet two-component molding demands. It is suitable for both single-component and two-component products. When used for single-color product production, it can achieve double the output, significantly increasing efficiency.

Does the HB-R series large rotary table two-component injection molding machine use a horizontal or vertical rotary table?

The rotary table is horizontal, with molds balanced and mounted on both sides of the central rotary table module. Due to its horizontal rotation, there are no significant gravity-related limitations, allowing for mass production of large two-component parts. Furthermore, it eliminates issues such as tilting wear and unstable operation often seen in vertical rotary tables due to mold weight.