ZC-180H Corrugated Pipe Extrusion Line

ZC-180H Corrugated Pipe Extrusion Line
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(OD40-OD200mm)

ZC-180H high-speed extrusion line is typically designed for manufacturing HDPE/PP/PVC double wall corrugated pipes ranging from OD40mm to OD200mm, with a maximum speed of 26.6m/min. The produced corrugated pipes can be utilized as protection conduits for telecom cables and electricity cables, as well as drainage pipes for streets, factory, squares, golf course and sports field.

  • Min. pipe OD 40mm
  • Max. pipe OD 200mm
  • Total installation power 270kw
  • Normal working power 140kw
  • Max. production speed 26.6m/min
  • Max. output 550kg/hr
  • Overall dimension(L×W×H) 28m×4.5m×3.2m
Components of Corrugated Pipe Extrusion Line

Our corrugated pipe extrusion line is mainly composed of extruder, corrugator, cooling bath, cutting machine and unloading device (tilting table).

    1. Single Screw Extruder (Model SJPE-65/33B)
      1 set
    1. Single Screw Extruder (Model SJPE-75/33B)
      1 set
    1. Pipe Corrugator (Model ZC-180H)
      1 set
    1. Spray Cooling Bath (Model 180)
      1 set
    1. Automatic Sawdust-free Cutting Machine (Model 180)
      1 set
    1. Unloading Device with Weighing System (Model 180)
      1 set
Layout of Corrugated Pipe Extrusion Line
Features of Extrusion Line Equipment

Single Screw Extruder

  • Automatic feeding, alarming when lacking of material;
  • The hopper combines functions of drying and storing, automatic temperature control with intelligent display;
  • Extruder screw and barrel are hardened for better wear resistance, increased durability and longer life span;
  • High-efficiency shield-style screw features a special blends melding section, significantly improving the plasticizing efficiency and output;
  • PCC control system, PID temperature control, enabling the temperature to be controlled at the precision of ±1°C;
  • Fully automatic running of the entire extrusion line;

Pipe Corrugator, Model ZC-180H

  • Utilizing water cooled mould blocks, the speed of pipe corrugator is greatly improved; The maximum speed reaches 26.6m/min;
  • High efficiency vacuum system ensures optimal pipe forms;
  • Mould block temperature control system assists in further optimizing the quality of corrugated pipes;
  • Quick and easy mould changeover, efficiently shortening the downtime;
  • Synchronous operation with other equipment such as extruders;

Spray Cooling Bath, Model 180

  • Haul-off unit is fitted at the end of the cooling tank, ensuring the corrugated pipes are stably conveyed into cutting machine;
  • Blow off system is equipped to thoroughly remove the residual water from the surface of corrugated pipes;

Automatic Sawdust-free Cutting Machine, Model 180

  • Swarfless cutting, hydraulically-fed cutting knife ensures precise and burr-free cutting of pipes;
  • Auxiliary inspection mechanism allows the cutting knife to be precisely positioned;

Pipe Unloading Device (Tilting Table), Model 180

  • The height of tilting table is adjustable electrically, providing ease of operation;
  • Equipped with automatic pipe weighing system;

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